Turnkey Fall Protection Projects from Start to Finish

August 4, 2025, 5:36 pm | by Ray Nardo

From Inspection to Installation: A Turnkey Project Walkthrough
Fall protection made simple — because you’ve got enough on your plate.
At FallProof Systems, we don’t just design safety solutions — we deliver them, from your
first call to the final bolt.
If you’ve never partnered with us before, here’s what you can expect from a turnkey fall
protection project.

Step 1: Site Inspection and Hazard Assessment
We walk your facility, take measurements, and identify both compliance issues and
operational risks. Our team documents hazards you may not have even considered.

Rigid Lifeline Foldaway Track Fall Protection System

Step 2: Engineering and System Design
Once we understand the space, we design a system that fits — structurally and
operationally. That includes load analysis, OSHA compliance, and workflow
considerations.
You’ll receive:
-Engineered drawings
-Anchor point layout
-System specs and materials

Step 3: Fabrication and Delivery

Our in-house team fabricates custom components to your exact specs — rails,
brackets, mounts, platforms — ready to install with minimal downtime.

Step 4: Installation and Training
Our trained installers show up, get to work, and leave your facility safer than they found
it. We also provide user training and documentation to close the loop.

Demonstration during competent person training.

Why Go Turnkey?
-Single point of contact
-No finger-pointing between vendors
-Faster timeline and better accountability
-Seamless compliance

Schedule your free fall protection assessment »
Let’s get started: (609)-325-5555

Final Thought
You don’t need a dozen vendors — just the right partner. From walkthrough to walk-off,
FallProof is with you every step of the way.

Custom Fall Protection: Why One Size Doesn’t Fit All

July 22, 2025, 9:30 pm | by Ray Nardo

Custom Fall Protection Solutions for Unique Work Environments

Custom Fall Protection: Why One Size Doesn’t Fit All?
Because safety should adapt to your environment — not the other way around.
Every facility is different. Whether you’re working in a steel mill, food processing plant, warehouse, or on a historic rooftop, one thing is always true: standard fall protection doesn’t cut it.
At FallProof Systems, we know that protecting workers means designing systems that match the environment, operations, and hazards of each specific site.

When “Off-the-Shelf” Doesn’t Work –
Pre-engineered systems often fail in facilities that have:

  • Obstructions like overhead cranes, piping, or ductwork
  • Unusual rooftop elevations or fragile surfaces
  • Tight maintenance access paths
  • Historic structures or visually sensitive environments

What Custom Fall Protection Looks Like –
A truly custom solution includes:

  • Engineering analysis of structure and workflow
  • Unique layout designs based on field measurements
  • Custom-fabricated equipment (rails, anchors, platforms)
  • Seamless integration into existing infrastructure
    It’s not just about compliance — it’s about real-world usability.

Real Results from Custom Designs
We’ve designed systems for:

  • Protecting tanker truck hatches on uneven loading pads
  • Installing track systems over machines that never stop running
  • Adding fall safety to 100-year-old rooftops without permanent alteration

Let’s Build the Right Fit
Custom doesn’t mean complicated. With FallProof’s turnkey process, we handle everything — from site visit to install.
📅 Schedule a custom fall protection consultation »
📞 Or call us at (609)-325-5555

Final Word
When it comes to fall protection, a tailored solution isn’t a luxury — it’s a necessity.

2018 Workplace Fall Fatalities by Industry

March 11, 2020, 9:47 am | by Ray Nardo

Why Fall Protection Is ImportantThis blog is brought to you by FallProof Systems to educate our clients and colleagues on the fall risks associated with different workplaces and jobs.

43% of workplace fall fatalities were in the construction industry. Injuries and illnesses from falls are considered preventable incidents that can be minimized or reduced with proper fall protection. Are you in compliance? Read more.

5 Safety Tips When Working At Heights

January 28, 2020, 3:28 pm | by Ray Nardo

Proper ABCs Of Fall ProtectionA simple question we get every day is….” Can you just give me some simple tips when my crew is working at heights?”

Well, yes, we can. First of all, falls are deadly! You must be prepared to protect your employees when working at heights. Working at heights refers to any work that is above ground in which a person could injure themselves if no precaution is taken. Fall protection is required when there is a fall greater than 6 feet within a 6 foot leading unprotected edge. Now that we have the simple prerequisites determined, here’s what to do:  Read more.

Lifetime of Fall Arrest Equipment

November 25, 2019, 12:00 pm | by Ray Nardo

OSHA ANSI Safety Harness Fall Protection InspectionHow many times have you gotten the question “When do I need to replace my harness”? The first thing you would do is look to ANSI Standards or OSHA Regulations for an answer. Coincidentally, they leave it up to the manufacturer to determine how long a harness or lanyard should be left in service. Read more.

Fall Protection Installation: Details Matter

December 10, 2015, 4:43 pm | by Ray Nardo

Much Forethought Goes Into Proper Fall Protection Installation

Fall protection installation planning involves an on-site fall hazard survey.From a fall protection installation standpoint, the primary goal of the system being installed is to protect workers. The objectives are to get the right system, at the right price, installed on time and on budget, with minimal disruption to the normal activities of the business. Read more.

Forming A Safety Committee: Part 2 of 2

April 6, 2015, 10:29 am | by Ray Nardo

Employee Input On Safety Concerns Is Very Important In A Safety CommitteeIn our last blog post, we talked about how to form a safety committee at your company. This group should be responsible for developing and maintaining your company’s safety procedures, including your fall protection plan. It should also be responsible for promoting a safety culture at your company, and for ensuring your compliance with OSHA regulations. Read more.

Fall Protection Safety Culture: 8 Steps To Developing One

February 2, 2015, 2:17 pm | by Ray Nardo

Develop and Promote a Fall Safety CultureOn-the-job safety is a concept that should, of course, extend beyond the use of fall protection systems and fall safety equipment. You should try to develop a culture of safety in your company, and promote that culture in every environment within the facility. Read more.

Self-Rescue: The Best Fall Protection Equipment For It

October 21, 2014, 10:47 am | by Ray Nardo

Suspension Trauma Straps Attached To Harness For Fall Protection Self-RescueThe term self-rescue is a bit misleading. If a worker takes a fall, and a self-retracting lifeline (SRL) or other fall protection lifeline stops their fall, there might be situations where an unassisted self-rescue is possible. They might be close enough to a ledge or floor level to be able to reach out and grab it and pull themselves up on to it. Read more.

Self-Retracting Lifeline Inspection: What To Look For On A Daily Basis

October 13, 2014, 9:36 am | by Ray Nardo

Self-Retracting Cable Lifeline InspectionInspections are essential in making sure your fall protection systems perform correctly. To ensure that your personal protective equipment is in good working order, and will protect you from injury in the event of a fall, your self-retracting lifelines (SRLs) should be inspected daily before each use. Remember, if you are the one using the PPE, it is your life on the line, and that means you are the one responsible for checking it every day before trusting it with your life. Read more.